API API-510 : Pressure Vessel Inspector
- Exam Code: API-510
- Exam Name: Pressure Vessel Inspector
- Updated: Aug 03, 2026
- Q & A: 175 Questions and Answers
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API API-510 Exam Syllabus Topics:
| Section | Weight | Objectives |
|---|---|---|
| Topic 1: Damage Mechanisms and Corrosion Assessment | 22% | - Corrosion under insulation (CUI) and environmental degradation - High-temperature damage and material degradation - Damage assessment and prioritization - Cracking mechanisms (environmental, fatigue, creep) - Internal, external, and localized corrosion |
| Topic 2: Repairs, Alterations, Rerating, and Mechanical Integrity | 16% | - Documentation and post-work verification - Rerating, reclassification, and nameplate updates - Authorization and responsibility for work - Repair vs alteration definitions and procedures - Pressure relieving devices and overpressure protection |
| Topic 3: Design, Materials, and Fabrication Rules | 22% | - Flanges, bolting, gaskets, and special components - ASME Section VIII, V, IX application - Material selection, properties, and toughness requirements - Positive material identification (PMI) and traceability - Welding, qualification, and PWHT requirements - MAWP, thickness, and joint efficiency calculations |
| Topic 4: Fitness-for-Service, RBI, and Pressure Testing | 12% | - Risk-based inspection (RBI) principles and application - Hydrostatic, pneumatic, and leak testing rules - Acceptance criteria and post-test evaluation - API 579/ASME FFS-1 screening and assessment |
| Topic 5: Inspection Scope, Planning, and Data Evaluation | 28% | - Remaining life and corrosion rate calculations - Code scope, jurisdiction, and regulatory requirements - Inspection interval determination and extension rules - Records review and baseline data collection - Inspection methods and technique selection - TML/CML selection and measurement planning |
API Pressure Vessel Inspector Sample Questions:
1. After a vessel has been placed in service, what Code is used to evaluate?
A) API 510
B) ASME Section VIII
C) API 572
D) ASME Section V
2. Explain the process of integrating new materials technology in the construction of pressure vessels as per API-510.
3. Increasing hardness of the metal substrate is not always a good indicator of improved resistance to
__________, particularly where corrosion plays a significant role.
A) ductile failure
B) erosion
C) stress corrosion
D) stress corrosion cracking
4. How does API-510 contribute to ensuring the safety and reliability of pressure vessels in offshore platforms?
5. Which of the following is not considered a valid reason for immediate re-inspection under API-510?
A) Discovery of cracking
B) Exceeding the calculated remaining life
C) Change of service condition
D) Change in the color of the vessel
Solutions:
| Question # 1 Answer: A | Question # 2 Answer: Only visible for members | Question # 3 Answer: B | Question # 4 Answer: Only visible for members | Question # 5 Answer: D |
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